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igus® inc.

PO BOX 14349

East Providence

RI 02914

+1 800 521 2747
+1 401 438 7270

vector award

...for inspiring energy supply solutions......energy chain systems with cables......induction and wireless...

Modern plastic energy chains are the umbilical cord of the automation, machine and plant engineering industries. These energy chains ensure the safe supply of energy, data, pulses and operating media and are always in motion. energy chains are suitable for multipurpose use in the crane and machine tool industries and in the robotics and clean room industries.

Gold vector 2008: Handling system ”roboLoop“

The ”roboLoop“ system itself offers manyways to optimise the fabrication sequences.

Gold vector 2008: Handling system ”roboLoop“    

Silver vector 2008: High-speed camera positioning

The rail & Tracking systems are used whereverfast camera movements are an important factor as, for example, at sport competitions,but also at many popular events such as concerts, stage shows, etc.

Silver vector 2008: High-speed camera positioning    

OpenHydro tidal turbine

This OpenHydro tidal turbine generates electrical power through the inflow and outflow of water.

OpenHydro tidal turbine    

Data gloves

Theproblem with previous data glove solutionswas that the sensors in the gloveswere subject to extreme loads and thatmovement signals were also producedunintentionally during sideways movements.

Data gloves    

Mirror telescope

This telescope has been installed on theCanary Island of La Palma and registersthe gamma rays that strike the earth fromouter space.

Mirror telescope    

Media elevator

A solution for media elevators previously unavailable in the market has now beenrealised with igus® e-chain systems®.

Media elevator    

Fast-running gate for refrigerator rooms

The door systems in this application guaranteethat the temperatures prescribed for the productand storage of perishable products, such asfood, are strictly observed.

Fast-running gate for refrigerator rooms    

Mobile welding carrier

Because the intended place ofuse for the energy and the control system is variable and may be situated at a height of10 metres.

Mobile welding carrier    

Elevator in the Post Tower

vector 2008: Elevator in the Post Tower

Elevator in the Post Tower    

Gear-grinding machine

This application showed that a vertical stroke of more than one metre and a swivellingrange of 270° can be implemented in the limited installation space of the grinding headin a gear-grinding machine.

Gear-grinding machine    

Injection moulding tool

Theenergy chain was installed on an injection moulding tool so thatno additional space is necessary in horizontal direction forthe unreeling movement.

Injection moulding tool    

Cable guide on the robot

In the case of this industrial robot, a rigid pipe between the 3rd and 6th axis wasreplaced by a multidimensional, flexible triflex® R energy chain.

Cable guide on the robot    

Tunnel boring machine

Several igus® energy chains are used here, including one mounted vertically with a reverse bend radius.

Tunnel boring machine    

Underwater boring machine

This drill is used in extremely demanding offshore environments and uses continuous-flex cables from igus®

Underwater boring machine    

Friction welding machine

For this application, aircraft engine parts arewelded together.

Friction welding machine    

Laser measuring telescope

This laser distance-measuring telescopeuses four igus® energy chains of the triflex® R series.

Laser measuring telescope    

Elevatordoors ”Optilight“

The ”OPTILIGHT“ elevator doors presented here can represent informationsuch as storey numbers on the glass surface areas.

Elevatordoors ”Optilight“    

”Virtu“ large-format printer

The ”Virtu“ large-format printer can be used to print almost anything: sheetmetal, foils, textiles, wood, glass, and, of course, also paper in widths up3.5 metres.

”Virtu“ large-format printer    

Cable guide on the robot

In the case of these robots, the hosepackage had to be replaced very fewweeks.

Cable guide on the robot    

Sailboat engine ”Combiprop“

This newly developed stern thruster helps sailboats during difficult manoeuvres such as, for example, passages through locks;but because of its high performance, it can also be used as a main drive unit.

Sailboat engine ”Combiprop“    

Marking unit for steel plates

The marking unitmoves like a robot about several axes.

Marking unit for steel plates    

Medical simulator

Medical students and physicians can practise diverse vascular surgicalinterventions on this device.

Medical simulator    

Crash simulation robot

Very high accelerations proved an enormous challenge for the design engineers of this robot.

Crash simulation robot    

Furnace for the steel industry

This newly developed gas-fired furnace only requires onethirdof the usual time to heat up rollers in the steel industry

Furnace for the steel industry    

Palletising system

This energy chain in the palletising system of a dairy is subject toextreme load with more than 5,000 strokes a day.

Palletising system    

Assembly crane cable carrier

Crane in a truck assembly plant used to unload and transport individual vehicle chassis at the beginning of the assembly process

Assembly crane cable carrier    

Mobile operating table

To control and supply the lying surface area, data and electrical cables, including hydraulic hoses, are run along the column.

Mobile operating table    

energy chain in the sawmill

Sawdust is also not a problem for igus® energy chains.

energy chain in the sawmill    

Inclined hoist

Almost daily failures of this inclined hoist in the URBIS art centre in the Manchester citycentre have become a thing of the past with the deployment of the igus® energy chain.

Inclined hoist    

Adjustable speaker’s desk

This height-adjustable speaker’s desk is very flexible in its features.

Adjustable speaker’s desk    

Cutting tool

The igus® energy chain E6 demonstrates its strengths inthe case of this cutting tool.

Cutting tool    

Spray-painting robot

In the case of this application of a spray-painting robot, the ATEXproperties of the energy supply system are important most of all.

Spray-painting robot    

Workpiece storage location

This workpiece storage location is designedfor automated shift operation. At the same time, the energy supply mustbe provided in all four axes of motion(three linear axes and one rotational axis).

Workpiece storage location    

Compact energy supply system

In the case of machine tools, thetrend is also going in the directionof compactness.

Compact energy supply system    

Robot for PCB handling

A multidimensional triflex® R cable carrier is used here to manage and protect the cables.

Robot for PCB handling    

Machine tool for workpieces

To save installation space and toreduce forces and torques, an energy chain was wound around a gripper.

Machine tool for workpieces    

SCARA robot

The special feature of thisapplication is the hot chips produced during the machining process, which do not stick tothe igus® energy chain and therefore extremely reduce the maintenance expenditure as a result.

SCARA robot    

Vertical drilling machine

The cable carrier on this drilling machine must withstand extreme vibrations and dirt.

Vertical drilling machine    

cable carrier for miniature golf game

The igus® energy chain B17 was just completely alienated from its intended purpose for this clever application.

cable carrier for miniature golf game    

Pallet changer

In the case of this application, the worksafety was increased by integrating theenergy supply system into the body of thepallet changer.

Pallet changer    

Temporary display

Visible for approx. only one minute are these pictures, which are ”printed“ with UV lighton a light-sensitive screen.

Temporary display    

Stronger in the circle

Until recently, you could not purchase a solution anywhere in the world for this application.

Stronger in the circle    

Two-girder bridge crane

With the perfectly fitting energy supplysystem for this crane system, the overalldimension for the installation was considerablyreduced.

Two-girder bridge crane    

Laser-welding-robot

Extremely fast laser-welding-robot

Laser-welding-robot    

B-axis motor spindle cable carrier

The deployed energy chain ofthe E2 mini family meets all the requirementsand has been in use without anyfailures for more than six years!

B-axis motor spindle cable carrier    

Automatic gates

Cable carriers and continuous-flex cables for belt-driven automatic gates

Automatic gates    

cable carrier for large binocular telescope

After its completion, this giant telescope in Arizona(USA) will look deep into our universe; the two mainmirrors each have diameter of 8.4 metres.

cable carrier for large binocular telescope    

Adhesive resin system

In the case of this adhesive resin system, a lifting platform moves upwardto a height three or four times a day to empty barrels with a volume ofapprox. 200 litres.

Adhesive resin system    

Sewage treatment plant

Sewage treatment plant    

cable carriers with multiple hoses

Previously, several individual hoses had to be fastened in the energy supplysystem to prevent them from squeezing each other.

cable carriers with multiple hoses    

CNC grinding machine

Parts can be machined in one go with this new CNC grinding machinebecause it is equipped with two grinding heads on one rotating shaft.

CNC grinding machine    

Wafer handling

An System E6 energy chain cable carrier speeds up the wafer handling process in this chip production plant.

Wafer handling    

Measuring system for extruder

Measuring and regulating system in the area of blown film extrusion

Measuring system for extruder    

Portal milling machine

This portal milling machine is used to manufacture points forrailway networks

Portal milling machine    

Cable guide on the robot

The advantage of triflex® R

Cable guide on the robot    

Dismantling tool for nuclear power plant decommissioning

Dismantling tool for nuclear power plant decommissioning

Dismantling tool for nuclear power plant decommissioning    

Sawmill

This application needed a compact cable management solution that would be wood-chip resistant.

Sawmill    

Big-pack weighing system

In this application, foodstuffs are weighed for thepreparation of convenience food.

Big-pack weighing system    

Cameras in the greenhouse

Monitoring of plant growth

Cameras in the greenhouse    

Spray-painting robot

In this paint-spraying machine, sensors aremoved over minimum space.

Spray-painting robot    

Firm cable for high transmission

For some applications that require high electric power, conventional copper cables aretoo heavy.

Firm cable for high transmission    
More applications from different sectors