Test reports of the control cable

Discover all the durability test reports for our control cables here.

Control cable CF880.10.12

Test number:

4588

Bend radius:

100mm (factor 9.3 x d)

Service life:

more than 10 million strokes

In this test, the life expectancy of CF880.10.12 was to be analysed in a linear chain with a 100mm radius.

With a test result of over 10 million double strokes, it was confirmed that even a cost-effective cable will last reliably.

Using the CF880 in practice

Control panels for saws and woodworking machines may seem simple, but reliability is critical—every machine function depends on them. These systems often require cables that handle larger bend radii and resist abrasion from dry wood dust and other building materials.

The CF880 cable, with its durable PVC jacket, is ideal for such environments. It offers excellent abrasion resistance, making it well-suited for dusty, high-wear applications.

Widely used in global installations, the CF880 also features UL approval, ensuring long-lasting performance and compliance with international safety standards.

Download full test report

Download full test report

Control cable CF881.15.12

Test number:

5294

Bend radius:

125mm (factor 12.5 x d)

Service life:

12 million strokes

In this test, the life expectancy of the CF881.15.12 was to be analysed in an e-chain with a 125mm radius.

The test showed that the expected service life of the CF881.15.12 control cable amounts to over 12 million strokes. This also confirms that cost-effective chainflex PVC control cables are reliable and have a long service life.

Using the CF881 in practice

Modern stone processing has moved from manual methods to automated production lines using sawing machines, milling tools, gang saws, and block saws. In these environments, control cables in energy chains are exposed to fine stone dust, vibration, and sharp debris—all in typically dry conditions.

The CF881 control cable is engineered for these challenges. Its abrasion-resistant PVC outer jacket handles dust and mechanical stress while maintaining flexibility. PVC is ideal for dry applications, offering a cost-effective alternative to PUR cables, which are often unnecessary in such environments.

Designed specifically for stone machining systems, the CF881 ensures reliable, long-term performance under demanding conditions.

Download full test report

Download full test report

Control cable CF5.10.25

Test number:

2233

Bend radius:

100mm (factor 5.3 x d)

Service life:

42 million strokes

In this test, the life expectancy of the CF5.10.25 with cores wound in bundles was to be analysed in an e-chain with a 100mm radius.

With a test result of over 42 million strokes with significant sagging, it was confirmed that the cable more than fulfils the durability requirements in a crane application.

Using the CF5 in practice

The CF5 control cable series offers an extensive range of core and cross-section combinations, making it ideal for demanding industrial applications. Common cross sections of 1.5mm² and 2.5mm² are frequently used in indoor crane systems to power control buttons, limit switches, motors, and lighting.

In long-travel installations—sometimes exceeding 250 feet—the CF5 excels thanks to its short pitch length and bundled core design, which contribute to a long service life and reliable cable performance under constant motion.

Harsh environments, such as those found near the hall roof, expose cables to dust, exhaust fumes, and mechanical strain. The CF5's abrasion-resistant, oil-resistant outer jacket ensures exceptional durability even in contaminated or high-wear conditions—engineered to deliver reliability where it matters most.

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Download full test report

Control cable CF891.25.04

Test number:

5042

Bend radius:

125mm (factor 10.6 x d)

Service life:

14.5 million strokes

In this test, the life expectancy of the CF891.25.04 was to be analysed in an e-chain with a 125mm radius.

The service life test was carried out in our test laboratory. The cable was assembled in an energy chain with a radius of 125mm and the stress in the machine was simulated by continuous movement so that it was possible to make a realistic evaluation.

Using the CF891 in practice

The CF891 chainflex control cable is built for reliable performance in continuous motion, especially in machine tools and processing equipment. Its iguPUR outer jacket, developed by igus specifically for such applications, offers outstanding oil resistance and durability.

Tested for a service life of 14.5 million double strokes, the CF891 delivers long-lasting performance even in harsh, oil-exposed environments—making it a dependable solution for demanding industrial machines.

Download full test report

Download full test report

Control cable CF9.10.12

Test number:

5240

Bend radius:

48mm (factor 4 x d)

Service life:

24 million strokes

In this test, the life expectancy of the CF9.10.12 was to be analysed in a linear chain with a 55mm radius.

Even with a sag of more than 20%, the cable functioned perfectly after 24 million double strokes.

Using the CF9 in practice

In wastewater treatment facilities, cables must endure harsh outdoor conditions—including frost, rain, and intense UV exposure—while operating continuously with minimal maintenance. The CF9 control cable is engineered for exactly that.

Its durable TPE outer jacket resists UV radiation and temperatures down to -35°C. Combined with gusset-filling extrusion and bundled core design, the CF9 ensures a long service life, even across travel lengths over 100 meters.

Choose CF9 for reliable, weather-resistant energy supply in wastewater systems.

Download full test report

Download full test report

Control cable CF9.15.18

Test number:

4876

Bend radius:

100mm (factor 6.5 x d)

Service life:

526,000 strokes

In this test, the life expectancy of the CF9.15.18 was to be analysed in an e-chain with a 100mm radius in extreme cold.The test in our climatic container under extreme conditions showed that the expected service life of the control cable CF9.15.18 is given over a long period at -40°. This is exactly what customers expect: reliability even in cold environments.

Using the CF9 in practice

The aim of the test was to test the service life of the chainflex cable at extremely low temperatures. Cold-resistant cables should be used for systems in outdoor applications. This is because low temperatures are particularly hard on the material - or more precisely, the material of the outer jacket. Such conditions can be found in harbours, e.g. where cables are permanently exposed to harsh environmental conditions. Seawater, large temperature differences and precipitation require the used cables to be weatherproof and UV-resistant as well as robust.

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