Inquiry / Contact
igus® inc.

PO BOX 14349

East Providence

RI 02914

+1 800 521 2747
+1 401 438 7270
igus® inc.

Vice President

East Providence, RI

+1 401 438 2200
+1 401 438 7270

Cable Reel Systems vs. energy chain® Cable Carriers

Cable reels have been used in cranes and other moving machines to manage and distribute cables. These cable reels are often large, slow, and require a lot of maintenance-- something that an energy chain system does without. Below we broke down the differences between cable reel systems and e-chain systems® to help you decide which one will work best for your needs.

Popular Industries:

Theater and stage, Cranes, Bridges and movable structures.

 

 

The main differences between cable reel systems & e-chain® cable carriers:


Cable Reel Systems
igus® e-chain® systems

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Adding or Replacing Cables

  • Replacing or adding cables in a cable reel system is a difficult process that causes a lengthy period of downtime.


  • Typical cable reel systems can only manage power and control cables and require special systems for additional cable types, i.e. fiber optics.

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  • Replacing and adding cables to an e-chain system® is quick and easy as they are always in a safe and accessible position.


  • With e-chain® all types of cables and hoses can be guided in the same system.

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Size Requirements

  • Motorized reels can require more than 20 feet of space to operate.


Maintenance
  • Cable reels have parts that need to be serviced regularly, which can require a crane and specialized training, as well as significant component lead times and costs.

Cable Protection
  • The composite cable used on a cable reel is not protected throughout the length of travel and can be cut or otherwise damaged in the trench or guide system.

igus cable reel  


  • energy chain systems® require only a small vertical window for the cable loop (less than 3 feet is needed).




  • e-chain systems® are virtually maintenance free and can easily be serviced without special equipment, tools or training.



  • Cables and hoses are protected within the energy chain in their own compartment for the entire length of travel, which eliminates the risk of cable failure.

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Drive Systems

  • Many large cable reels require a motorized drive system to accomplish retraction, which adds to the complexity and maintenance of the system.

Cable Tension
  • In traditional cable reels there is constant tension on the cables which can result in cable failure.

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  • With e-chain® no additional drives and controls are required, as the e-chain® is pushed and pulled by the machine tow arm.



  • When using an e-chain system® there is no added stress on the cables, push pull forces are handled by the e-chain®.


More about e-chain®:
  • e-chain® systems can accomplish travels of up to 2,600ft+ with stock components, at speeds of up to 32.8 feet per second.
  • Heavy fill weights can be carried by e-chain® without problems. Required drive force is significantly reduced through use of igus® rol-e-chain, and fill weights of over 100lbs/ft are easily possible!
  • energy chain® can be easily be configured into thousands of options off the shelf, and upgrading or reconfiguring your chain is easy!