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igus® inc.

PO BOX 14349

East Providence

RI 02914

+1 800 521 2747
+1 401 438 7270

Bulk Material Handling Equipment Solutions & Components from igus®

Bulk material handling applications represent some of the most demanding applications igus® has solved in our 50 years of experience. Whether the product is coal, sand, gravel, grain, lime, or fly ash, igus® has the right energy chain system that will offer years of low maintenance operation in the most extreme environments. Our service life calculators, backed by lab and field data, can accurately predict the service life of your system, measured in years of service and miles of travel. igus® cost-efficient, modular designs with no parts marked for wear offer long service life, minimal maintenance and reduced downtime for your equipment. 

igus® energy chain systems are a modern alternative to:


igus® energy chain systems are resistant to:

  • Aggregates
  • Corrosion
  • Chemicals
  • High and low temperatures
  • Wind
  • UV

e-chain® cable carriers and readychain® pre-assembled cable carriers

P4.1 series

P4.1 series  

  • Travel lengths of 800 m and higher are possible
  • High fill weight of up to 30 kg/m
  • Speeds of up to 10 m/s possible
  • Plastic bearings allow for longer service life


Shop P4.1 series

4040RHD/5050RHD series

E4 bulkhandling  

  • Travel lengths of 1,000 m and higher
  • Cable loads of up to 50 kg/m
  • Speeds of up to 6 m/s
  • Various roller types for optimum application adaption


Shop 4040RHD/5050RHD series

Pre-assembled cable carriers

readychain  

  • Assembly time is reduced by up to 95%
  • Reduction of manufacturing costs
  • Minimal logistics work, no storage space necessary
  • Procurement optimization - 1 system, 1 part #


Shop readychain® cable carriers

Motor cable CFCRANE

Motor cable CFCRANE  

  • For highest voltages and outputs
  • Flame-retardant
  • UV resistance
  • Oil resistance


Shop motor cable CFCRANE

Guide troughs for long travel gliding

Guide troughs for long travel gliding  

  • For long travel applications
  • Very tough and reliable
  • For extreme loads


Learn more about guide troughs

e-chain®'s for rotational movement

bulkhandling RBR  

  • Rotation angle of 540° (on one level)
  • Rotation angle of 900° and more are possible with the igus® MRM
  • Rotation speed of up to 360°/s


Browse rotary motion cable management

Engineer's Toolbox Resources

 

Optimize your e-chain® service life

Engineered Systems banner  

Proper installation is essential for the life of your cable carrier, and igus® has a team of dedicated engineers ready to assist you every step of the way. Whether a site inspection, an installation, or complete modernization, our installation and inspection services will ensure the longest possible service life for your e-chain® system.


Learn more about our installation services

Application examples

Lignite excavator

For travels of 615m, in operation without failure since 2008

Compared to previously installed festoon systems, the 5050RHD series e-chains® now reduce the required cable lengths and save installation space. The 5050RHD series is used in the large lignite excavator in the Czech Republic.


Learn more

Ship unloader

Travel of 441 m and in operation without failure since 2001

Series 5050R e-chains®, CFCrane chainflex® cables and fiber optic cables are used in ship unloaders at a modern coal-fired power plant in Malaysia. All e-chains® are completely equipped with stainless steel guide troughs and withstand weather conditions.


Learn more about ship unloaders

Conveyor systems

Energy supply under adverse environmental conditions since 2013

igus® energy supply systems (rol e-chain® type 5050RHD, chainflex® cables and Push/Pull Detection System) are used in the conveyor systems in Stade.


Learn more about conveyor systems

Taconite Mine

The longest energy chain in North America


Learn more

Application Assistance

For further questions or product information, please contact:

Photo
Stephen Bowman

Industry Manager – Mining - Bulk Material Handling - Construction Machinery

Email

Customer Service:

Monday to Friday from 8 am - 8 pm

Online:

24h