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igus® inc.

PO BOX 14349

East Providence

RI 02914

+1 800 521 2747
+1 401 438 7270
e-loop to prevent
service loops

e-loop: Modular e-chain® cable carrier

For the cable guidance in top drive systems of drilling rigs, manufacturers and operators have so far been using so-called "service loops". However, these often create problems. The cables have no guidance, no defined bend radius, can slip in the service loop and in the worst case, break. In extremely windy conditions, the freely hanging service loop can get caught in the mast or on the sensors as well as the lighting system and be critically damaged. Replacement of the entire cable package is necessary.  To guide cables securely in hanging applications, igus has developed a new energy chain with the e-loop. As an alternative to the service loop, the e-loop combines the advantages of a polymer energy chain with those of a Dyneema rope that possesses high tensile strength. Ideal for three-dimensional movements. The tensile forces are absorbed by the rope and passed through the mounting brackets into the support structure. As a result, the cables are completely free of strain. The modular e-loop energy chain system made of high-performance plastics ensures a defined bend radius of the cables and withstands vibrations and shocks.

Benefits:

  • Modular e-loop system can open & close when necessary for simple maintenance
  • Everything individually replaceable
  • Cable-friendly two-chamber interior separation design
  • Enforces minimum bend radius
  • Protects against impact due to robust PU outer body
  • Offers operational reliability due to secondary locking tension of all bolted connections
  • Special mounting brackets for quick, easy installation
  • Dirt and weather-resistant
  • Maximum cable diameter up to 36mm (radius 500mm)
  • 36 month e-chain cable carrier guarantee

Contact an igus® expert now


Structure of the e-loop

e-loop interior

The interior consists of four injection-moulded parts. Two of them form the crossbar in the chain link and are screwed on (captively). Due to being screwed on, they are clamped onto the pull rope.

e-loop external protectors

External protectors made of impact-absorbing PU protector material ensure that the energy chain and the cables are protected when hard impacts occur.

plastic fiber rope

The individual chain links are clamped onto the high-strength pull rope. The rope itself is a plastic-fiber rope and its permissible tensile load is 50kN.

mounting brackets

The mounting brackets of the e-loop are high-strength steel mounting brackets. The plastic-fiber rope, which absorbs the entire tensile force of the e-loop, is an integral part of the brackets.


Request e-loop as an alternative to the service loop

220mm - dynamic, crossbars every link

e-loop 150mm

Part No.Inner ØOuter ØBend radiusWeight 
ELP.220.01.D150 mm220 mm380 mm≈ 18kg/m Request

 

220mm – static, with crossbars every 2nd link

e-loop 220mm

Part No.Inner ØOuter ØBend radiusWeight 
ELP.220.01.S150 mm220 mm175 mm≈ 11kg/m Request

 

300mm - dynamic, crossbars every link

e-loop 300mm

Part No.Inner ØOuter ØBend radiusWeight 
ELP.300.01.D230 mm300 mm500 mm≈ 22kg/m Request

 

300mm – static, with crossbars every 2nd link

e-loop 300mm

Part No.Inner ØOuter ØBend radiusWeight 
ELP.300.01.S230 mm300 mm210 mm≈ 13kg/m Request

e-loop with rollers

e-loop

Rollers under the e-loop, for example, for easier movement on the ground. One application example can be the generation of power for ships in ports.

e-loop with grip module

e-loop

Makes transport/travel of the loop system easier, e.g. on ECI plants, and simplifies the handling in combination with rollers.


Shop chainflex® cables for drilling rigs:

Motor cable (single-core)

Single-core cable chainflex CF310.UL

chainflex CF310.UL

Shop motor cable

Control cable

Single-core cable chainflex CF310.UL

chainflex CF9.UL

  • For extremely heavy-duty applications
  • UL and DNV-GL-certified
  • Flame-retardant and oil-resistant
  • High variety of cores and conductor nominal cross sections
  • Tried and tested in drilling rigs

Shop control cable

Data cable

Data cable chainflex CF112

chainflex CF112

  • For extremely heavy-duty applications
  • UL and DNV-GL-certified
  • Flame-retardant oil and mud-resistant
  • Pair-shielded
  • New cross sections for top drive systems available [(8x(2x1.5)C)C]

Shop data cable

Load and break test of the e-loop

igus performs application-specific tests at their in-house test laboratory for a long-lasting energy supply.

Load test of the e-loop
The e-loop was tested under extreme weather conditions and vibrations.
 
Results: High vibrations, side impacts and bumps do not impact the e-loop. The modular e-loop energy chain system ensures secure cable guidance on the top drive.
Break test of the e-loop
Test setup: the e-loop was dropped from a height of 10m onto a safe.
 
Result: The test proved the e-loop to be resistant to shocks and shatterproof.

Application Assistance

For further questions or product information, please contact:

Photo
Jason Freed

Industry Manager - Oil & Gas, Offshore and Shipbuilding

Email

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