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igus® inc.

PO BOX 14349

East Providence

RI 02914

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+1 401 438 7270
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Calculation of e-chain® lengths

How to calculate e-chain® length and camber for linear motion

If the fixed end of an; e-chain® cable carrier is located in the center of the travel, the cable carrier's length, "LK", is calculated by using half the length of travel and adding the value "K" for the bending radius. Placing the Fixed End in the center of the travel is the most cost-effective solution because it requires the shortest cable carrier, cables and hoses.

For unsupported applications

For unsupported applications, the energy chain's upper run moves parallel to the lower run across the entire horizontal travel.

Lk = S/2 + K

Chain length calculation This formula is generally valid for all types of applications if the fixed end is in the center of the travel. Exceptions: rotary movements and most long travels.

Lk = S/2 + ∆M +K

Chain length calculation This formula is valid if the fixed end is outside the center of the travel.
The fixed end in the center of the travel is always the most cost-effective solution

Fill weight - Weight of all cables and hoses, including contents (for media hoses) within the e-chain®.

Please consult an igus® e-chain® expert if you need help finding a suitable e-chain® cable carrier for your fill weight and travel distance.

Load diagram use unsupported - short travels
AbbreviationsMeaningUnit
LKEnergy chain length[mm]
S/2Half length of travel[mm]
KAdd-on for bend radius (K is taken from the data tables of the individual series)[mm]
∆MDeviation of the centre point[mm]
RBend radius[mm]

For gliding applications

Lk = S/2 + K2

Chain length calculation A = Moving end
B = Fixed end
C = Guide trough with glide bar
D = Guide trough without glide bar
E = Total guide trough length
AbbreviationsMeaningUnit
LKEnergy chain length[mm]
S/2Half length of travel[mm]
K2Add-on for bend radius if the mounting point height is lowered[mm]
∆CLOffset fixed end[mm]
RBend radius[mm]
D2Over length for long travels gliding[mm]
H2Installation height with lowered mounting[mm]
HRiInner trough height[mm]

Camber

"Camber" is the curve of the upper run along its unsupported length. All igus® e-chains® are manufactured with camber, special "no camber" (NC) energy chains are available upon request. The camber allows for longer unsupported lengths and increases service life and operating safety. In the Installation Dimensions section of each respective energy chain description, you will find the measurement HF, which specifies the necessary clearance height, taking the camber into account. The camber allows for longer unsupported lengths and increases service life and operating safety. Upon request, we can deliver e-chains® without camber for restricted space applications - however, these "no camber" chains do not have the same load-bearing capacity.

The required installation height depends on the camber of the e-chains® with the total value HF. You can find the dimension HF on the product pages.
AbbreviationsMeaningUnit
HNominal clearance height[mm]
HFRequired clearance height[mm]
Advantages of camber:
  • Longer unsupported lengths
  • Longer service life and better operating reliability
Principle of camber for igus® e-chains® Principle of camber for igus® energy chains HF = required installation height

e-chain® cable carrier online tools

e-chain® cable carriers come in a variety of sizes ranging from 5mm inner height for the smallest installation spaces up to 350mm inner height for high loads. Find solutions for long, gliding and unsupported travels as well as for horizontal, vertical, zig zag and robotic applications.  We also have open or closed systems with easy-to-open crossbars enables fast filling, and interior separators help increase the lifetime of the cables and hoses.  Use the lifetime configurator to determine the service life of your e-chain® cable carrier.
 
e-chain expert

e-chain® Expert Configurator

Orange Services

e-chain® CAD Library

Robotic Dresspack Configurator

Robotic Dresspack Configurator


Orange Services

Proper installation is essential for the life of your cable carrier, and igus® has a team of dedicated engineers ready to assist you every step of the way. From site inspection, to installation, to complete modernization, our team will ensure the longest possible service life for your cable carrier system. 

Contact us at (800) 521-2747 to discuss your project today!
Learn more

Contact an e-chain® cable carriers expert

We can assist you with a turnkey, fully assembled solutions or answer any questions you may have with a custom project. 

Dan Thompson
Product Manager - North America
(800) 521-2747

Contact an e-chain® expert now


The terms "igus", "Apiro", "chainflex", "CFRIP", "conprotect", "CTD", "drylin", "dry-tech", "dryspin", "easy chain", "e-chain", "e-chain systems", "e-ketten", "e-kettensysteme", "e-skin", "e-spool", "flizz", "ibow", "igear", "iglidur", "igubal", "kineKIT", "manus", "motion plastics", "pikchain", "plastics for longer life", "readychain", "readycable", "ReBeL", "speedigus", "triflex", "robolink", "xirodur", and "xiros" are legally protected trademarks of the igus® GmbH/ Cologne in the Federal Republic of Germany and where applicable in some foreign countries.

igus® GmbH points out that it does not sell any products of the companies Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsibushi, NUM,Parker, Bosch Rexroth, SEW, Siemens, Stöber and all other drive manufacturers mention in this website. The products offered by igus® are those of igus® GmbH

igus inc headquarters is located at 257 Ferris Ave, Rumford, RI 02916. igus enjoyneering center is located at 2055 Franklin Rd, Bloomfield Twp, MI 48302