PVC, PUR and TPE flexible cables

PVC flexible cable is a high-performance electrical cable featuring a durable polyvinyl chloride (PVC) outer jacket designed for movement and bending in dynamic applications. These cables provide excellent flexibility, insulation, and mechanical protection in continuous motion systems such as energy chains.

igus® PVC jacket cables are designed for dynamic use in energy chains and continuous motion systems. Their high flexibility, low friction, and consistent jacket quality ensure long life in dry, indoor environments where moderate mechanical stress is expected.

Yes. Each igus® PVC cable type is tested for millions of cycles across more than 5,000 cable designs, proving its ability to withstand long-term motion in energy chain and continuous flex applications.

PVC provides excellent performance at a lower material cost compared to PUR or TPE. For standard motion applications, it offers a proven, long-life solution that reduces total system expense without sacrificing flexibility.

Yes. All igus® chainflex® PVC cables are backed by a 4-year warranty when used within tested parameters—an industry-leading assurance of long-term reliability and performance.

PVC cables combine low initial cost with high motion endurance, minimizing downtime and replacement frequency. Over time, this translates into measurable cost savings and greater operational efficiency.

Follow igus® installation guidelines for bend radius, separation, and strain relief. Proper layout ensures maximum cable life and maintains the 4-year warranty coverage.

Every PVC jacket material undergoes millions of test cycles in igus®’s motion lab under controlled mechanical, speed, and temperature conditions. This ensures real-world performance validation before release.

When installed correctly, igus® PVC cables can provide years of consistent, maintenance-free operation. The online service life calculator allows you to estimate performance for your specific motion profile.

Yes. The smooth surface and uniform jacket thickness of igus® PVC cables make them easy to strip and handle, supporting faster and cleaner terminations in production environments.

PVC is more economical and perfect for indoor, dry applications. PUR jackets deliver higher resistance to abrasion, oils, and chemicals—ideal for harsher or outdoor environments, though typically at a higher cost.

TPE offers extreme flexibility and durability at high speeds or tight radii. However, PVC remains the optimal cost-to-performance choice for standard continuous-flex and energy chain applications.

PVC performs reliably at moderate speeds and bend radii. For high-speed robotic or ultra-tight applications, TPE is generally preferred due to its superior mechanical endurance.

Yes. Mixing PVC and PUR cables is acceptable when both meet the motion and environmental requirements of the application. Always maintain proper bend radius and spacing to ensure consistent performance.