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Selection table and design data for twisterchain guide troughs

New generation twisterchain guide troughs

Save installation time, costs - increase service life

With the twister trough type 01 the previously complicated adjustment work is clearly reduced from 6 hours to 2 hours. While reducing noise levels, travel speed can be increased, thanks to an almost all plastic design. Available for all twisterchain from the new and previous product range.
  • Suitable for high dynamics, due to upper run guided on full surface
  • Gentle and quiet operation in the trough due to continuous upper run guide
  • Top run is guided in the new plastic trough and supported across the whole width
  • Pre-assembled delivery possible
  • Simple adjustment, alignment and handling
  • assembly time: 2 instead of 6 hours
twisterchain new guide trough
A = upper run
B = lower run
Few components, simple handling - picture shows a 180° application
Simpler alignment on the robot due to defined angle grid and perforated grid for fixing the height
twisterchain new assembly instructions - guide troughs
HF = Total height
X1 = Inner machine construction space
= X2 = Outer machine construction space
B = Rotation axis
Min. required construction space of twisterchain-Guide Trough system

Installation Dimensions

X1 inner machine construction space and X2 Outer machine construction space of Guide Trough

AR [mm] X2 [mm] X1 [mm] depending on Bi [mm]
TC32 480 87,5 100 108 125 137,5 150                
400 480 270 250 250 220 210 200                
500 580 - 350 350 320 310 300                
600 680 - - 450 420 410 400                
TC42   87,5 100 108 125 137,5 150 162,5 168 175 187,5 200      
400 480 270 250 250 220 210 200 190 190 180 - -      
500 580 - 250 250 220 210 200 190 190 180 180 150      
600 680 - - 250 220 210 200 190 190 180 180 150      
TC56     - - 125 137,5 150 162,5 - 175 187 200      
650 730 - - - 470 460 450 440 - 430 420 400      
750 830 - - - - 460 450 440 - 430 420 400      
850 930 - - - - - 450 440 - 430 420 400      
2808   50 68 75 87,5 100 108 125 137,5 150          
400 480 290 280 270 270 250 250 220 210 200          
500 580 390 380 370 370 350 350 320 310 300          
600 680 490 480 470 470 450 450 420 410 400          
3808   50 68 75 87,5 100 108 125 137,5 150 162,5 168 175 187,5 200
400 480 290 280 270 270 250 250 220 210 200 190 190 180 180 150
500 580 390 380 370 370 350 350 320 310 300 290 290 280 280 250
600 680 490 480 470 470 450 450 420 410 400 390 390 380 380 350
4008   50 65 75 100 112 125 137,5 150 162,5 175 187,5 200    
650 730 540 530 520 500 490 470 460 450 440 430 420 400    
750 830 640 630 620 600 590 570 560 550 540 530 520 500    

Overall height

HF depending on bending radius of twisterchain Guide Trough

R [mm]100125150175200250300400
SeriesHF Construction height [mm]
TC32370420470520570670--
TC42380430480530580680--
TC56 --500-6007008001000
2808370420470520570670--
3808380430480-580680--
4008--500-6007008001000

Rotation angle | W1 und Wtotal

Wtotal rotation angle
System [°] 		W1rotation angle
lower run trough [°]
90° 45°
180° 90°
270° 135°
360° 180°

Rotation angle

W2 angle of upper run [°] twisterchain Guide Trough

    
ARSeriesR [mm]100125150175200250300400
[mm]  W2 Rotation angle [°]
400TC32/TC42/2808/3808 90°90°90°90°90°90°90°90°
500TC32/TC42/2808/3808 90°90°90°90°90°90°90°90°
600TC32/TC42/2808/3808 135°135°135°135°90°90°90°90°
650TC56/4008/TC42 135°135°135°135°90°90°90°90°
750TC56/4008/TC42 135°135°135°135°135°135°90°90°
850TC56/4008/TC42 135°135°135°135°135°135°135°135°
none
AR = Outer radius e-chain®IR = Inner radius e-chain®
R = Bending radiusX1 = Inner machine construction space
X2 = Outer radius AR, incl. clearanceHF = Total trough height
W1 = Angle of lower runW2 = Angle of upper run
Wges. = Rotation angle of system
Trough 9XXX.31 Complete troughs
(with base support, height adjustment and attachement angles)
Trough 9XXX.32
Upper and lower run trough
(without base support and height adjustment)
Trough 9XXX.30
Lower run trough
(with attachement angles)
Example for ordering a guide trough

Example for ordering a twisterchain guide trough



R - Bending radius, please add appropriate value
Bi - Width index, please add appropriate value
Outer radius e-chain®
Rotation angle of application (90°, 180°, 270°, 360°)
Trough version
Guide Trough of selected Series

More order examples

Complete trough Part No. 94008.31.180.600/06.250
Lower run trough only Part No. 94008.30.180.600/06.250
Upper and lower run trough without base support Part No. 94008.32.180.600/06.250
Part No.
Series 		Outer radius
AR [mm] 		Rotation anglel
from-to α [°] 		Part No.
Complete trough 		Part No.
Upper and lower run trough 		Part No.
Lower run trough
TC32 /
TC42 /
2808 /
3808		 400 0 - 90° 9XXX.31.90.400/Bi.R 9XXX.32.90.400/Bi.R 9XXX.30.90 .400/Bi.R
90° - 180° 9XXX.31.180.400/Bi.R 9XXX.32.180.400/Bi.R 9XXX.30.180.400/Bi.R
180° - 270° 9XXX.31.270.400/Bi.R 9XXX.32.270.400/Bi.R 9XXX.30.270.400/Bi.R
270° - 360° 9XXX.31.360.400/Bi.R 9XXX.32.360.400/Bi.R 9XXX.30.360.400/Bi.R
500 0 - 90° 9XXX.31.90 .500/Bi.R 9XXX.32.90 .500/Bi.R 9XXX.30.90 .500/Bi.R
90° - 180° 9XXX.31.180.500/Bi.R 9XXX.32.180.500/Bi.R 9XXX.30.180.500/Bi.R
180° - 270° 9XXX.31.270.500/Bi.R 9XXX.32.270.500/Bi.R 9XXX.30.270.500/Bi.R
270° - 360° 9XXX.31.360.500/Bi.R 9XXX.32.360.500/Bi.R 9XXX.30.360.500/Bi.R
600 0 - 90° 9XXX.31.90 .600/Bi.R 9XXX.32.90 .600/Bi.R 9XXX.30.90 .600/Bi.R
90° - 180° 9XXX.31.180.600/Bi.R 9XXX.32.180.600/Bi.R 9XXX.30.180.600/Bi.R
180° - 270° 9XXX.31.270.600/Bi.R 9XXX.32.270.600/Bi.R 9XXX.30.270.600/Bi.R
270° - 360° 9XXX.31.360.600/Bi.R 9XXX.32.360.600/Bi.R 9XXX.30.360.600/Bi.R
TC56
/ 4008		 650 0 - 90° 9XXX.31.90 .650/Bi.R 9XXX.32.90 .650/Bi.R 9XXX.30.90 .650/Bi.R
90° - 180° 9XXX.31.180.650/Bi.R 9XXX.32.180.650/Bi.R 9XXX.30.180.650/Bi.R
180° - 270° 9XXX.31.270.650/Bi.R 9XXX.32.270.650/Bi.R 9XXX.30.270.650/Bi.R
270° - 360° 9XXX.31.360.650/Bi.R 9XXX.32.360.650/Bi.R 9XXX.30.360.650/Bi.R
750 0 - 90° 9XXX.31.90 .750/Bi.R 9XXX.32.90 .750/Bi.R 9XXX.30.90 .750/Bi.R
90° - 180° 9XXX.31.180.750/Bi.R 9XXX.32.180.750/Bi.R 9XXX.30.180.750/Bi.R
180° - 270° 9XXX.31.270.750/Bi.R 9XXX.32.270.750/Bi.R 9XXX.30.270.750/Bi.R
270° - 360° 9XXX.31.360.750/Bi.R 9XXX.32.360.750/Bi.R 9XXX.30.360.750/Bi.R
850 0 - 90° 9XXX.31.90 .850/Bi.R 9XXX.32.90 .850/Bi.R 9XXX.30.90 .850/Bi.R
90° - 180° 9XXX.31.180.850/Bi.R 9XXX.32.180.850/Bi.R 9XXX.30.180.850/Bi.R
180° - 270° 9XXX.31.270.850/Bi.R 9XXX.32.270.850/Bi.R 9XXX.30.270.850/Bi.R
270° - 360° 9XXX.31.360.850/Bi.R 9XXX.32.360.850/Bi.R 9XXX.30.360.850/Bi.R

The terms "igus", "Apiro", "chainflex", "CFRIP", "conprotect", "CTD", "drylin", "dry-tech", "dryspin", "easy chain", "e-chain", "e-chain systems", "e-ketten", "e-kettensysteme", "e-skin", "e-spool", "flizz", "ibow", "igear", "iglidur", "igubal", "kineKIT", "manus", "motion plastics", "pikchain", "plastics for longer life", "readychain", "readycable", "ReBeL", "speedigus", "triflex", "robolink", "xirodur", and "xiros" are legally protected trademarks of the igus® GmbH/ Cologne in the Federal Republic of Germany and where applicable in some foreign countries.

igus® GmbH points out that it does not sell any products of the companies Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsibushi, NUM,Parker, Bosch Rexroth, SEW, Siemens, Stöber and all other drive manufacturers mention in this website. The products offered by igus® are those of igus® GmbH

igus inc headquarters is located at 257 Ferris Ave, Rumford, RI 02916. igus enjoyneering center is located at 2055 Franklin Rd, Bloomfield Twp, MI 48302