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A crane’s cable management system must withstand intense conditions: constant motion, heavy loads, long distances, and exposure to harsh weather.
The Port of Rotterdam, one of the largest ports in Western Europe, found a solution to address these challenges by integrating an Industry 4.0 solution featuring roller e-chains® and smart plastics from igus®.

The roller e-chain® was tested with a travel speed of up to 8 m/s over a distance of 200m, which corresponds to 400m of travel. The fully automated system takes into account a wide range of applications in terms of acceleration and speed. In addition to the mechanical load caused by the movement of the transfer vehicle, environmental influences have an unimpeded effect on the tested e-chain® and cable.
Roller e-chains should be used for applications requiring long travel distances of over 100m and high additional cable loads, in conjunction with accelerations of more than 1 m/s2 .
The service life of energy supply rollers generally depends on the roller material and the external environment. Free-running or unprotected rollers are susceptible to external influences. In igus® e-chain® systems, rollers are integrated into the chain link and "lubricated for life" with a seawater-resistant grease. Such a system does not need to be replaced over the entire service life.
Yes, while the E4/4 roller chain is known from the crane industry, among others, the need to handle high loads, long travel distances and dynamic behavior often applies to x-axis in machine tools. The 5050RHD roller chain, for example, enables travel distances of 10-800 meters with a maximum additional load of 30 kg/m. With an inner height of 80 mm, this chain can still be used dynamically. For example, amax is 50 m/s² and vmax 6 m/s.
E4/4 Roller chains come with four different inner heights, up to 7 radii, up to 42 widths, two reinforced variants and are available as e-tube from stock to ensure that it fits your machine. To be sure that the chain is used optimally, we recommend having it designed by an expert from igus®. They will check the filling carefully and also design the corresponding trough directly for you. In most cases, we can also make a reliable service life prediction based on our test data, which gives you and your system safety.

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