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Contactless sensor box for rol e-chains®
Need to determine the status of your rol e-chain®? The contactless EC.IT sensor records the data during operation on the fly. Thanks to the direct connection through our superwise service, the EC.IT sensor box can provide you with information on service life, maintenance recommendations, and notifications in the event of anomalies. Through the superwise service, you can have all the information displayed clearly in a dashboard.
Long distances? Long-lasting peace of mind.
The EC.IT system monitors the function of rol e-chains® during operations without contact. A sensor records the status of the unsupported upper run and sends the data to either the superwise platform or the local i.Cee module.
These advanced sensors enable precise monitoring of the condition of your rol e-chains® without direct contact or interruption of operation. They offer an efficient solution for avoiding downtime and extending the service life of machines. With this system, you can optimize your maintenance strategies and ensure a smooth production process.
Through the systematic evaluation of your application and project data, we offer a host of advantages with superwise. For example, we can actively inform you about the price, delivery time and possible product improvements before an upcoming replacement.
Tech up
- Contactless condition detection for rol e-chains®
- Simple trough installation without the need to attach sensors in or on the chain
Cost down
- Retrofit management with percentage status information
- Integration in superwise Silver and Gold
Proof
- Ongoing test series in the industry's largest test laboratory for dynamic cable applications
Sustainability
- Extension of product utilization time
- Avoidance of unplanned service calls
Product demonstration at Hannover Messe
Presented at Hannover Messe: the contactless status sensor EC.IT for rol e-chains®. For implementation of maintenance management in the i.Cee software.
The superwise service - simply explained
... Security through experience ...
The superwise Basic service gives you access to the superwise portal. There you can view our statement on the service life of your energy chain. We determine this using your information and data on the basis of statistically determined values. In addition, we offer you the service of informing you in good time when inspection dates are due.
Information such as the number of cycles per day, speed, acceleration, fill weight and ambient conditions are used to calculate the expected service life. Time-controlled maintenance plans can be created based on this information.
With the Basic version, you secure yourself:
- An overview of your components in the dashboard
- Maintenance management via the dashboard
- Storage of the installation history
- Information on service life based on statistical values
- Next service reminder
- Use of sensors for condition monitoring possible
- Avoidance of total damage in the event of a crash
You are also welcome to arrange a maintenance contract with us.
Basic
... Know exactly what the status of your energy chain is ...
With the superwise Silver service you can supplement your e-chain® with our i.Sense or i.Cee modules. These determine the exact condition and maintenance requirements of your energy chain and send it to you, giving you a precise statement on the condition and service life of your energy chain.
The calculation of the service life is based on the actual movement profile of the e-chain®. With the help of i.Sense sensors, the number of cycles, speed, acceleration, etc., are recorded and included in the service life calculation.
With the Silver option you secure yourself:
- All the advantages of the Basic option
- Adaptive service life assessment based on the actual movement profile
- Customized, usage-dependent maintenance plans
- Recognition of anomalies that occur and defined follow-up measures
- A precise statement on the individual application
- Call from our technical sales department with suggested solutions
- The i.Sense module detects when defined values are exceeded and issues an alarm or information message
- With the i.Cee module, information is sent via a local network or online to a cloud (IoT).
Silver
... Highest precision thanks to top-quality sensors ...
The superwise Gold service uses high-quality sensors to provide you with precise and comprehensive information about your components. The use of sensitive sensors and sophisticated i.Cee modules enables highly detailed data to be collected. On this basis, it is possible to make precise predictions about the individual condition and expected service life.
With the Gold option, you secure yourself:
- All the advantages of the Silver option
- Dynamic service life assessment, sensor-based with the help of wear sensors
- Sensor data in ultra-fine resolution
- Integration into existing network structure
- Automatic safety updates
Gold
... Leave the worries to us ...
The superwise Platinum service makes your life easier. You get all the benefits of the superwise Gold service plus complete peace of mind. Because we take care of maintenance, inspection and, if necessary, the complete replacement of the e-chain®. All other services are free of charge for you via a monthly contribution. We take care of inspection, replacement, maintenance and repair. You don't have to worry about a thing.
With the Platinum option, you secure yourself:
- All the advantages of the Gold option
- Full service for the igus® products that you utilize
- Automatic maintenance, inspection and replacement of energy systems at no additional cost
- Dynamic service life assessment, sensor-based with the help of wear sensors
- Sensor data in ultra-fine resolution
- Integration into existing network structure
Platinum
You alone decide on the route & access of the data
Data transfer within your local company network (i.Cee:local) or via the secure cloud (i.Cee:cloud)
Smart machine data acquisition ...
... for predictive maintenance concepts
The i.Cee module can be integrated into predictive maintenance concepts in a number of ways. From preventive service management, which schedules regular maintenance depending on use, to location-independent fault management, which uses various mobile channels to immediately report any unforeseen change. All information is aggregated in a modern dashboard, online or offline in the local network, depending on the customer's requirements.
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